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两台余热锅炉和汽机组成的联合循环机组。其汽机凝汽器采用海水冷却,循环水泵房共设有两台1000kwYZCK-11型循环水泵控制系统,该系统主要以microPLC控制器为核心,按工艺对循环水泵,循泵出口蝶阀,旋转滤网和冲洗水泵的中间逻辑进行处理,实现较为简单的自动控制,故障检测及声光报警。控制方式为为PLC程控硬手操,无工控机。

由于原设计,设备选型的原因,自投运以来故障较多。随着设备运行年限的增长,故障趋于频繁,跳泵故障屡次出现,严重影响燃机的正常运行。主要问题如下:

(1)电源设计不可靠,易引起循泵冷却水压低跳循泵;

(2)循泵出口蝶阀程控不完善, 易引起控制回路故障, 失电, 蝶阀不能自保而关闭, 联动循泵跳闸;

(3)报警系统不完善,无报警记录与历史趋势,难以故障分析;

(4)设备老化,操作复杂,对设备运行的监控及事故的快速反应和处理不利。

这些问题的存在严重影响燃机机组的安全正常运行,不利于机组的稳发满发,有必要对整个控制系统加以改造。
ASCO 8320G15 110 120 V

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SCHNEIDER ELECTRIC LUCB05FU 1.25-5 Amp

SPECTR ALERT Fire Alarm Red Ceiling Strobe Horn PC2R

Automation Direct KOYO EA MG SP1 Serial D15P with 24 VDC

INTERMATIC GM40 24 Hour Type 3R 120 277 VAC

CARLO GAVAZZI SPD24601 24VDC Output Power Supply SPD2460

TCI TRANS COIL 3 Phase KLR Series Line Reactor 600V 8 Amp KLR8ATB

IFM EFECTOR 100 IE8509 Inductive Proximity Sensor IE5078 w/ Amp

DUNCO RELAYS STRUTHERS DUNN INC 115 Amp Relay 115V 84XXH

MCG SURGE PROTECTION DLP 20G 25V5 Data Line Protector 464 025 05

EATON KLOCKNER MOELLER DILM17 01 Contactor 3 Pole 110/120V XTCE018C01A DILM17-01

SICK OPTIC WL10 7323 10-30 VDC Photoelectric Relay 1 003 184 9446

EATON KLOCKNER MOELLER M22 PV Estop Pre Assembled M22 00017 05Q

TRICO 33301 GL-P Grease Cup 1/8" NPT

HONEYWELL MICROSWITCH FMT3 DXA1730 PC Control Board FMT-3

PEPPERL FUCHS NBB10 30GM60 WO Proximity Sensor 030677

ACTION INSTRUMENTS ACTION PAK 120V Relay MDL 4300 113CS

POTTER BRUMFIELD 2IO 16C AC DC

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CARLO GAVAZZI EIIC2305A DIN Rail Current Level Relay IF SM567543

BAUMER ELECTRIC IFR 18.24.15/S12/L

TELEMECANIQUE Photoelectric Sensor 12-24 VDC XUM J023539

CHINFA ELECTRONICS DRA18 24A 100-240 VAC 24 VDC

ITE ROWAN 2090 HC40 3 Pole 30 Amp 600V 7525

WARNER BERNSTEIN SENTEC Capacitive Sensor 650 7356 536

TIME MARK Model 362 120 1 MIN 120V 1 Minute Single Shot Relay Timer 98A00302 09

SICK LN1115 Single Beam Universal Light Barrier 66 0014 074 00

GOULD SHAWMUT A4J300 Class J 600VAC 300 Amp HRC Amp

WILKERSON Mighty Module 115 VAC 8 Pin Relay Module MM4003

TELEMECANIQUE GROUPE SCHNEIDER Photoelectric Sensor XUB A02511

TURCK BI 2 CRS317 AP48X2 H1141 S34

TURCK BI 2 CRS260 AP48X2 H1141 S34

KEYENCE PS2-61 Photoelectric Amplifier Sensor PS2 61

INTER TEL 550 2101 SLC Communicatons Module 826 5390 11 Rev 11AA

OMRON Limit Switch D4A 1368R

CARLO GAVAZZI ELECTROMATIC Delay Relay Timer Single Pole EAACT231M

AEG MODICON AS P120 000

MI MICRON INDUSTRIES G250A1KF1A02 Transformer Pri 120/240/480 Sec 120/240 .25KVA

ANALOG DEVICES 955 Power Supply 5VDC/1000mA

REES 40102 202 RED

BANNER CL5RA Maxi Amp

CAPP USA Limit Switch 357516 Series M70 R5Y44B 100-120VAC

PEPPERL FUCHS VBA 4E KE ZE 12-30 VDC Interface Sensor Relay Module 113695

SCHNEIDER ELECTRIC XB4 BS8442

SCHNEIDER ELECTRIC RE22R1QCMU

MINILOCK BSA ELECTRICS Limit Switch 10 Amp 240AC 1-5 Amp 240DC

GROUPE SCHNEIDER GV2ME32









HOFFMAN E3PB/SPL E3PB SPL 125RK Nema 12-13 3 Elem

PHOENIX CONTACT ELR 1-24DC 600AC-30 30 AMP 600V

HEWLETT PACKARD J4112A HP Pro Curve J4112-60001 10/100Base T Mod

THOMAS BETTS BB032MV POS E KON B32 Double Lock Box Base Housing 1XPG29 1

HONEYWELL MICROSWITCH Proximity Sensor 993AA18BT B2 9931

ISHIDA P 5243 I/O Module PC Circuit Board 50021394

REED RELAY POWEREED Relay D40RBA 120V

REES Red HD Single Push Button Unit 00294 002

CATERPILLAR CAT 8W 6216

HOFFMAN ATEMNC 32-140°F Enclosure 71160

C&K SPREADNET RF Glassbreak Transmitter SN952 GLASS

PARTLOW Control Module MLC9002 C130

NAMCO EA150 00013 Limit Switch 3195B132859

EAGLE SIGNAL 81E2Z105 1.6-16

EAGLE SIGNAL 80E3Z106 3.2-32

VERSA VALVES ESM 8202 44 H2 WE 3 D048 Solenoid Valve Selector 049804 03

BIMBA NF MRS 174 DZ

MAC VALVES 24 VDC Solenoid Valve 55B 24 PE 871JB

BANNER IF218S Fiber Optic Thermal Cable 17924 0306

NK TECHNOLOGIES AS1 NCU FT Split Core AC Operated Switch 1-150 Amp AS1-NCU-FT

JOHNSON CONTROLS PENN P70 Series Pressure Control P70AA 124

OMRON SYSMAC Programmable Controller Input Module C200H IM211

DATA INDUSTRIAL Model 50010 Analog

GOULD ITE MC1A22 NEMA 1 Motor

SCHNEIDER ELECTRIC GV2P08

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